SimPulse 3CX

3A certified single-bag cleaning technology for high capacity filtration that gives you the benefit of long bag life and energy savings.

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Henrik JT Jensen

Simatek is the holder of the 3-A symbol certification, for the 3CX-CIP bag filter.

Link to dokument: 3-A symbol certification document

The SimPulse 3CX bag collector is based upon the SimPulse 3C design, representing the next generation of pulse-jet filters. It uses a unique and leading filter technology based on high pulse energy, high pulse volume and low pulse pressure.

It has a modular compact design for high capacity filtration. Its cylindrical design makes it possible to base large systems on parallel cylindrical modules.

Controlled, efficient and safe cleaning
The patented Pulse Air Distributor (PAD) used in the SimPulse 3C series is remarkably different from the technology used in conventional pulse-jet filters. It ensures that all the bags are cleaned one-by-one with equal, optimal energy. A PLC control makes it possible to optimise pulse time and cleaning energy per bag.

The low pressure (0.6-1.2 bar), high volume cleaning pulse makes it possible to achieve up to five times more pulse energy compared to other pulse-jet filters. This makes it safe to clean filter bags of up to 11 metres (36 ft) length.

The SimPulse 3C series is a better choice over conventional filters in humid and/or aggressive environments and when used to separate fine, sticky, and hygroscopic dust/powder.

Options

CIP (Cleaning in place)
Internal bag CIP
Air Heating Unit for CIP purge Air incl. control
Heating jacket or Insulation
Air Heating Unit for Heating Jacket incl. control
Fluid Bottom incl. control
Explosion venting panels
Suppression system
Single bag leak detection

Efficiency

The high energy and low pressure jet pulse air combination is transferred into gentle cleaning and long bag life.
Minimum temperature gradients in the filter chamber mean a reduced risk of condensation and corrosion. This means a longer life for the filter

Savings

Up to 30 % energy savings on exhaust fan compared to conventional pulse-jet filters
The mechanical, PLC-controlled pulse-jet system ensures controlled, reliable, and efficient cleaning of filter bags.
Up to 80 % less energy consumption for generation of low pressure air for bag cleaning compared to conventional pulse-jet filters
More production up-time due to lower bag wear
Replaces cyclones

Flexibility

Can replace cyclones and so eliminating plugging of cyclones
The single-bag cleaning technology means long cleaning intervals.
Warm pulse-jet and heating jacket eliminates risk for condensation
Efficient bag CIP from inside and outside to prevent product cross contamination.

How CIP preventing the risk of cross-contamination in bag filters

How to prevent labor-intensive event by defective bag
Click to calculate your estimated product recovery by installing our bag filter

Video
Video: SimPulse 3C CIP nozzle animation
Video: SimPulse 3C CIP animation
Video: SimPulse 3C filter animation
Video: Clean air chamber CIP